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Bending and Forming
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Bending and Forming

Bending and Forming

Bending and forming is a sheet metal fabrication process that uses press brakes and specialized tooling to create angled, channeled, and contoured profiles from flat sheet stock. Unlike stamping — which relies on closed dies to form features in a single stroke — bending operations allow flexible angle control and accommodate a broader range of part sizes and batch quantities.
We process cold-rolled steel, hot-rolled steel, galvanized steel, stainless steel, aluminum, and copper alloys into bent components with angular tolerances as tight as ±0.5°. Sheet metal parts and structural brackets are fabricated from 0.3mm to 12mm thick material, supporting applications from enclosures and brackets to complex structural profiles. Integrated with our stamping, fine blanking, and welding operations — one source, IATF 16949-certified.
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Product Introduction

Ningbo Fenghua Bolong Machinery Manufacturing Co., Ltd. is one of the leading manufacturers and suppliers of bending and forming in China. Please feel free to buy durable bending and forming made in China here from our factory. All customized products are with high quality and competitive price.

 

 

Forming Capabilities

 

Material Types

Component Types

Key Features

Cold-rolled steel: SPCC, DC01, ST12, Q195

Brackets, enclosures, chassis components

Clean surfaces, precise angles, consistent springback compensation

Hot-rolled steel: SPHC, Q235

Structural brackets, heavy-duty frames, equipment supports

High strength, good formability, cost-effective for thicker gauges

Galvanized steel: SECC, SGCC

Corrosion-resistant brackets, outdoor equipment parts

Good formability, surface protection, weldable

Carbon steel: 20#, 45#

Structural components requiring higher strength

Increased load capacity, heat-treatable options

Deep drawing steel: DC04, SPCE

Components with complex curvature, drawn forms

Excellent ductility, consistent thickness distribution

Stainless steel: 304, 316L

Brackets, structural parts, corrosion-resistant components

High strength, corrosion resistance, springback management required

Pure aluminum: 1060, 1100, 1050

Lightweight enclosures, conductive components

Excellent formability, lightweight, conductive

Aluminum alloy: 3003, 3005, 5052, 5754, 6061, 6082, 6063

Structural brackets, automotive parts, equipment housings

Good strength-to-weight ratio, corrosion resistance

Pure copper: T1, T2, TU2

Busbar supports, conductive brackets

High conductivity, good formability

Brass: H62, H65, H68

Decorative and structural parts, electrical contacts

Good formability, corrosion resistance, aesthetic finish

Thickness Range: 0.3mm – 12mm

V-bending, U-bending, Z-bending, hemming, curling, offset bending

Angular tolerance ±0.5°, consistent springback compensation, minimal distortion

 

 

Process Specifications

 

Parameter

Value

Equipment

Hydraulic and CNC press brakes

Material Thickness Range

0.3mm – 12mm

Part Length Range

5mm – 400mm

Part Width Range

5mm – 250mm

Bending Angle Range

0° – 180°

Angular Tolerance

±0.5°

Secondary Operations

Welding, tapping, countersinking, surface treatment

Certifications

IATF 16949, ISO 14001, ISO 45001, IECQ QC080000

 

 

Performance Highlights

 

1

Precision angle control with springback compensation – Material elastic recovery after bending is a fundamental challenge in sheet metal forming. We apply calculated over-bending and process adjustments to compensate for springback, achieving angular tolerances within ±0.5° across all material types and gauges.

2

Broad material and gauge capability – From 0.3mm aluminum enclosures to 12mm steel structural brackets, our press brakes handle a wide range of material thicknesses and strength levels. Stainless steel, galvanized, and high-strength materials are processed with specific tooling and parameter control to ensure consistent bend quality.

3

Flexible batch sizes – prototypes to high-volume production – Tooling changes are fast, programming is flexible, and setups are efficient. Bending and forming supports everything from single-piece prototypes and engineering samples to full production runs - ideal for projects that require design iteration before volume commitment.

4

Complex profiles with minimal tooling investment – Unlike stamping - which requires dedicated, high-cost dies for each unique profile - bending operations use universal tooling with adjustable backgauges and programmable ram positions. Complex channel, Z-bend, and offset profiles are achieved with minimal tooling investment and shorter lead times.

5

In-process angle verification – Bend angles are verified during production using mechanical protractors, angle gauges, and coordinate measuring equipment. Adjustments are made on the fly to compensate for material variation - ensuring consistent geometry across the entire batch.

6

Integrated fabrication capabilities – Bending operates alongside our stamping, fine blanking, and welding operations. Structural brackets, enclosures, and assemblies move from sheet stock to welded and finished part without leaving the facility - reducing logistics and simplifying supplier management.

7

IATF 16949-certified facility – Full PPAP Level 3 documentation available - process FMEA, control plans, capability studies - prepared to the same standard we apply to Tier 1 automotive customers.

 

 

Quality Control

 

13

 

 

Applications

 

Structural Brackets and Mounts

Equipment frames, support brackets, and mounting plates are bent from steel and aluminum to precise angles. Applications include automotive chassis brackets, industrial machinery supports, and electronics enclosures - components that require consistent geometry and reliable load-bearing capacity.

01

Enclosures and Chassis Components

Electronic enclosures, control panels, and equipment housings are formed from cold-rolled steel, stainless steel, and aluminum with tight angle control and clean finishes. The bending process delivers consistent part geometry suitable for automated assembly lines and tight-fitting panel assemblies.

02

Automotive Components

Seat brackets, structural supports, and underbody components are bent from high-strength steel and aluminum alloys, achieving the dimensional consistency required for safety-critical body-in-white and interior assemblies. Zinc-coated galvanized steels are selected where corrosion resistance is required.

03

HVAC and Equipment Parts

Ductwork, equipment panels, and air-handling components are bent from galvanized and stainless steel, with consistent flanges and seam geometries for leak-tight assembly. The process supports both prototype and high-volume production runs with the same level of precision.

04

Busbar Supports and Conductive Components

Pure copper and aluminum conductive brackets and busbar supports are bent with consistent angles and clean edges - critical for consistent electrical contact pressure and thermal performance. Burr-free break edges help maintain insulation clearance requirements.

05

 

 

Beyond Automotive

 

Sector

Typical Components

Key Requirements

Electronics / Enclosures

Chassis, enclosures, mounting brackets, control panels

Consistent angles, flatness, clean surfaces for automated assembly

Industrial Equipment

Machine guards, equipment frames, support brackets

Strength, durability, weld preparation for subsequent assembly

Telecommunications

Rack equipment brackets, chassis components, mounting plates

Precision angles, consistent geometry for equipment alignment

Construction / Architectural

Building hardware, structural brackets, railings

Strength, corrosion resistance, aesthetic finish

Energy / Renewable

Solar panel mounting frames, support brackets, cable trays

Weather resistance, structural strength, volume output

 

 

Why Bending and Forming

 

Stamping delivers high-volume precision parts but requires significant upfront tooling investment - and changes to geometry require new dies. Machining produces brackets from solid stock but wastes material and is slow. Bending and forming occupies the productive middle ground:

Stamping – high-speed, high-volume, but high die cost and limited design flexibility. Changes require new tooling.

Machining – precise but slow and wasteful. Steel chips represent material you've paid for but can't use.

Bending and forming – tooling is universal and configurable. Geometry changes are made on the control screen, not in the tool room. Material yield is high - no chips, just formed profiles. From prototypes to full production, the same press brake, the same tooling, the same ±0.5° accuracy.

 

For structural brackets, equipment enclosures, and industrial profiles - where strength, precision, and cost-efficiency all matter - bending and forming is the method.

 

Contact Us for Your New Project

 

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