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Standard Bushing
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Standard Bushing

Standard Bushing

Standard bushings are precision cylindrical components engineered for chassis shock absorber systems, providing mounting interface, load distribution, and vibration attenuation. These precision components are installed at the connection points between the shock absorber and the vehicle body, subframe, or suspension control arm — ensuring correct tightening torque and axial positioning through precise O.D./I.D. fitment.
Manufactured through cold extrusion and cold heading processes, available in a range of steel grades with optional surface treatments — delivering consistent mechanical properties and dimensional accuracy at high production volumes.
This is a comprehensive standard bushing solution — engineered for precise mounting alignment, reliable vibration isolation, and long-term durability in chassis shock absorber applications.
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Product Introduction

Ningbo Fenghua Bolong Machinery Manufacturing Co., Ltd. is one of the leading manufacturers and suppliers of standard bushing in China. Please feel free to buy durable standard bushing made in China here from our factory. All customized products are with high quality and competitive price.

 

 

Core Advantages

 

1

Precision Cold Extrusion Process - Cold extrusion produces near-net shape bushings with excellent material utilization and consistent dimensional accuracy. The process work-hardens the material during forming, increasing surface hardness and wear resistance without requiring subsequent heat treatment for many applications.

2

Shock Absorber System Integration - The bushing inner tube mates with the mounting bolt, while the outer tube fits the bracket bore - providing precise radial and axial positioning. In MacPherson strut and double-wishbone suspensions, bushings deliver vibration isolation and noise reduction through the rubber layer between inner and outer tubes, absorbing high-frequency road-induced vibrations.

3

Corrosion-Resistant Material Options - Available in steel grades with zinc plating, phosphating, Dacromet, or e-coat finishes. For severe-service applications, stainless steel or aluminum alloy options provide extended service life in high-humidity or chemical-exposure environments.

4

High-Strength Steel Construction - Manufactured from high-strength low-alloy (HSLA) or carbon steel grades selected for yield strength, hardness, and fatigue resistance. Material selection is tailored to bushing diameter, wall thickness, and dynamic load expectations.

5

Economical High-Volume Production - Cold heading and cold extrusion lines support production rates exceeding 200 pieces per minute on multi-station formers. Annual capacities reach tens of millions of pieces, making these bushings suitable for OE volume requirements at competitive unit costs.

6

Bore Surface Integrity - The cold forming process produces smooth bore surfaces with controlled roughness and concentricity. Secondary reaming or burnishing operations are available for applications requiring tight diametral tolerances or specific surface finishes.

7

Full Dimensional Traceability - SPC data is maintained for O.D., I.D., length, and concentricity on each production lot. CMM verification is performed on sampling intervals to validate compliance with drawing specifications.

 

 

Technical Specifications

 

Parameter

Details

Product Name

Standard Bushings - Precision Cold Extruded Cylindrical Components

Materials

Carbon steel, HSLA steel, stainless steel, aluminum alloy

Manufacturing Process

Cold extrusion, cold heading, secondary machining (reaming, burnishing)

Size Range

O.D. 5–100mm; I.D. 3–80mm; Length 3–120mm (customizable)

Tolerances

O.D. ±0.05mm; I.D. +0.03/-0.00; Length ±0.15mm (process-dependent)

Surface Treatment

Zinc plating, phosphating, Dacromet, e-coat, oiled

Hardness Range

As-extruded: 150–250 HV; case-hardened: 500–700 HV (optional)

Quality Systems

IATF 16949 certified manufacturing

 

 

Manufacturing Process

 

Stage

Key Operations

Material Prep

Coil feeding → cutting to slug length → annealing (if required)

Cold Forming

Multi-station cold former → extrusion → heading → piercing

Secondary Ops

Reaming (optional); burnishing (optional); O.D. turning (if required)

Surface & Final

Phosphating/plating/coating → oiling → packaging

 

 

Quality Control

 

Material Phase
Mill certificates confirm steel grade, yield strength, and chemical composition. Coil surface quality is inspected to ensure defect-free forming without lamination or surface inclusions.
Forming Phase
Multi-station cold formers incorporate in-process monitoring of forming pressures and part ejection. First-off parts undergo full dimensional inspection, with critical features - O.D., I.D., length, and concentricity - verified against drawing tolerances. Wall thickness consistency is checked at defined intervals using ultrasonic gauging.
Final Release
Each production lot is sampled for dimensional verification on CMM equipment. Hardness is tested on sample basis per batch. Surface treatment integrity is validated through coating thickness measurement and salt spray testing. All inspection data is archived and traceable to individual production lots and raw material batches.

 

 

Application Scenarios

 

Chassis Shock Absorber Systems - Standard bushings are installed at the connection points between shock absorbers and the body, subframe, or suspension control arms - located within the bushing bore of the upper and lower shock absorber mounting brackets. They provide precise fitment and axial positioning for mounting bolts or pins. In MacPherson strut and double-wishbone suspensions, bushings deliver vibration isolation and noise reduction through the rubber layer between inner and outer tubes, absorbing high-frequency road-induced vibrations.

 

Heavy-Duty Commercial Vehicle & Construction Equipment Shock Absorbers - Shock absorber bushings for heavy-duty trucks, buses, and construction equipment must withstand higher loads and more severe operating environments. High-strength steel or corrosion-protected bushings maintain dimensional stability and wear resistance under high-load, high-impact conditions - ensuring reliable long-term shock absorber performance.

 

 

Custom Services

 

Design consultation

Engineering evaluation based on shock absorber mounting configuration, load conditions, and package constraints - recommending dimensions and material grades

Custom sizing

O.D., I.D., length, and wall thickness to your drawing specifications

Material selection

Carbon steel for general use; HSLA for high-strength; stainless or aluminum for corrosion resistance

Surface finish to your spec

zinc plating, phosphating, Dacromet, e-coat, or oiled per your OE standard

Sample validation support

Prototype quantities for fitment testing and durability trials

Volume production

From pilot batches to tens of millions annually - stable, on-time delivery

 

Whether you need standard bushings for chassis shock absorber systems, high-strength bushings for heavy-duty shock absorbers, or corrosion-protected bushings for severe-service environments - our engineering team supports your project from design through sampling and mass production.

 

Contact Us for Your New Project

 

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